Masonry Wythe

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BEFORE THE ARCHITECTCUSTOM HOME DESIGNING BACKGROUND – HOUSE DESIGN ARTICLES

ALL ABOUT HOUSE FOUNDATION PROBLEMS and YOUR HOME DESIGN FOUNDATION PLAN FOR AN EXTERIOR MASONRY WYTHE

By Before The Architect  Copyright 2009

YOU MAY FREELY QUOTE THE AG WITH PROPER ATTRIBUTION

 

Take courageous, considered risks; do not take brave, foolish risks. You will be known for your successes and your failures.  Failing at courageous, considered risks is OK.  Failing at brave, foolish risks is not OK.    Before The Architect

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QUESTION: WHASSUP WITH HOUSE  FOUNDATION PROBLEMS?

ANSWER:  PRETTY NEAR NOTHING WITH A GOOD HOME FOUNDATION PLAN.

EXTERIOR MASONRY WYTHE HOME FOUNDATION PLAN GUIDE

INTRODUCTION

bulletThis article is about guidance in the home building of an exterior masonry wall of a single course, or wythe, over blocked or placed concrete wall.

DESIGN STANDARDS IN HOME BUILDING OF AN EXTERIOR MASONRY WALL, OR WYTHE

Comment: To be clear from the outset, a faux or true masonry finish clad shall have a full-surface, continuous drainage plane behind it and to earth - notably of different sorts based on the cladding materials - or there'll come a day when it becomes exceedingly obvious in remediation that the clad installation was insufficient.

bulletThe following shall apply to a wythe, or single course wall, of masonry or masonry substitute
bulletWithout regard to wall height and
bulletWithout regard to habitability of the attached structure 
 
bulletA masonry wythe system shall comprise (from the exterior)
bulletMasonry veneer
bulletWith weep holes at its base (as below)
bulletWith ties to structure (as below)
bulletAir gap of
bulletNot less than 1 linear inch
bulletPreferably 2 linear inches
bulletHouse wrap lapped over flashing (as below)
bulletAt top of a window frame
bulletAt top of a door frame
bulletOver any other protrusion from structure through veneer
bulletAt base, or shelf, or ledge (as below)
bulletNot less than 1 linear inch rigid insulation (as below)
bulletThence to exterior sheathing and wall frame 
 
bulletA single wythe shall be supported along the entirety of its footprint by foundation
bulletAs a masonry shelf or ledge which is in wall and footing not less in construct than the structure to which it is attached and
bulletWhich is contiguous with the foundation of the structure to which it is attached either 
bulletMonolithic placement
bulletRetro placement durably fastened to existing
bulletConcrete block or other masonry wall buildup durably fastened to existing
bulletThe footing of which shall extend not less than
bulletEvenly revealed on the horizontal on both sides of the foundation walls
bulletWhich footing thickness shall be not less than foundation wall width
bulletWhich footing width shall be not less than twice footing thickness or twice foundation wall width
bulletThe shelf of which shall be reinforced
bulletBy not less than 2-#5 deformed rebar
bullet Continuously on the horizontal
bulletWith 3/4 linear inch plus aggregate size cover
bulletWhether as tie beam or bond beam
bulletWhich shelf shall be at the top of its face–
bulletNot less than 6 linear inches above finish grade level
bulletNot less than 1-2 linear inches below interior slab-on-grade top of face, or, less preferentially
bulletNot less than 1-2 linear inches below concrete curb on which would rest a framing mudsill atop a slab-on-grade (the latter being potentially less resistant to moisture intrusion)
 
bulletA single wythe
bulletShall be spaced open and unblocked not less than 1 linear inch and preferably 2 linear inches between wythe back of face and insulation front of face
bulletShall be protected from mortar debris blocks, or dams, from stopping moisture migration
bulletShall be fastened 
bulletTo frame structure at
bulletNot less than 16 linear inches on center, except 12 linear inches on center in basic wind speeds in excess of 90 mph with
bullet2-piece adjustable masonry ties 
 
bulletWeep holes
bulletShall be placed
bulletAt not greater than 16 linear inches on center at bottom of natural masonry walls and
bulletAt 16 linear inches on center for brick walls and at window and door tops flat or arched
bulletShall each be fitted with WeepVent by Mortar Net USA, Ltd. (http://www.mortarnet.com/,  1-800-664-6338) or equivalent
bulletTo block critters' intrusion to the air cavity and
bulletTo let moisture migration
bulletShall be sized
bulletAs head joint for WeepVent according to manufacturer or
bulletAccording to manufacturer of equivalent and
bulletIn any case not less than 3/8 linear inch width x 1 linear inch height
bulletShall be continuously flashed along the masonry ledge
bulletShall be flashed
bulletFront to back running from the exterior and
bulletAcross the air cavity and back to the wrapped or insulated wall structure and then
bulletTo the greater of not less than the greater of 12 linear inches upwards on the vertical or according to manufacturer specifications
bulletAbove a window, door frame, vent pipe, and any other protrusion from house structure through veneer and
bulletUnder the house wrap
bulletNot less than ¾ linear inches exposure to the exterior, past the foundation wall
bulletShall cover flashing wherever sited in the air cavity continuously with MortarNet by Mortar Net USA, Ltd((http://www.mortarnet.com/,  1-800-664-6338) or equivalent
bulletShall be in decreasing preference
bulletMost preferably, open head joints with mesh insert as with MortarVent by Mortar Net USA, Ltd., http://www.mortarnet.com/,  1-800-664-6338  or equivalent or
bulletMuch less preferably, cotton rope wick
bulletAt not less than 16 linear inches on center and
bulletAt not less than 10 linear inches in length and
bulletAttached to the back wall and
bulletShall not be PVC pipe or plastic or rubber tube and
bulletShall not be less than 6 linear inches above finished grade level 

Comment:  This custom home designer respectfully notes that this rendition of weep holes is not without its alternative.  For example, some folks put open heads last for their seeming difficulty to be adequately blocked to critters, and still pass moisture.  And some folks set cotton rope wicks last because either they've seen other than cotton used (to no good end) or because they know that of the three alternatives, this one weeps most slowly. 

bulletFlashing 
bulletShall be more preferably high puncture resistant EPDM with metal drip edge or 
bulletShall be less preferably shall be stainless steel, copper, copper laminate, and rubberized asphalt
bulletShall not be permitted PVC, vinyl, galvanized steel and polyethylene and
bulletShall be sealed to moisture when pierced by fasteners and
bulletShall be lapped upper over under, or higher over lower and
bulletShall be metal-edged if exposed to exterior
 
bulletAir vents blocked to critters
bulletMay be placed at top of exterior wood sheathing
bulletAt not less than 2 linear inches diameter or equivalent surface area and
bulletSpaced on center 1 per stud bay
bulletA clear passage shall be assured from air cavity into attic (unobstructed by insulation) where applicable or otherwise to soffit or wall vents not less in surface area than the combined sheathing vent surface area times 1.5, evenly distributed
 
bulletFoam sheathing insulation where applied shall be installed to form a drainage plane to direct condensation away from the interior wall structure facing the air cavity
 
bulletFoam sheathing shall run on the vertical with the largest pieces of foam placed at the bottom of the wall
 
bulletVertical joints of foam sheathing shall not be taped 
 
bulletHorizontal joints of foam sheathing shall be taped 
 
bulletFoam sheathing shall have ¼ linear inches gap on the vertical between sheets 
 
bulletLoose materials of any kind shall not be left within walls 
 
bulletDouble tar paper
bulletShall be used under masonry stucco walls, silicone-sealed at penetrations and laps
bulletSo that layers from the exterior are
bulletFinish or skim coat
bulletBrown coat
bulletScratch coat
bulletMetal lath
bullet2 layers of 30-pound felt paper
bullet Sealed individually at penetrations and
bullet Lapped on the horizontal by upper over lower and
bullet Lapped on the vertical by not less than 18 linear inches, house wrap, and, finally, house structure 

Comment: Masonry stucco needs to drain moisture on its interior.  Double (i.e., not single) tar paper layers allow a bond break between stucco and structure. 

bulletStucco weep screed
bulletShall terminate to light not less than 8 linear inches above finished grade level
bulletShall let moisture from a masonry shelf  stepped down at a slab-on-grade or foundation perimeter 

Comment: Among descriptions of masonry wythe flashing and drainage, please consider Continental Cast Stone, Inc., Flashing and Weep Holes, Design Tips - Technical Bulletin #47, http://www.caststone.net/csi/47.html  

Comment:  It's not just that stucco weep screed can end up below grade level in an aggressive backfill or a genuinely mistaken grade line on stucco installation; worse yet is the stucco weep screed closed off by the placement for a walkway, slab-on-grade, patio, etc. 

bulletA masonry reveal–
bulletShall be of solid brick at the ledge
bulletShall be of chamfered edge at its base
bulletShall have no sealant applied if low maintenance is a use objective
bulletShall not be mortar washed 
 
bulletContractor shall assure continuous bond break between wythe bottom of face and masonry ledge top of face 
 
bulletAny penetration of a masonry wall shall be flashed from structure outwards, including but not limited to 
bulletHose bibb
bulletClothes dryer vent
bulletBath exhaust
bulletWindow
bulletTransom
bulletClerestory
bulletDoor
 
bulletEngineering latitude shall prevail when
bulletUnbalanced fill exceeds 4 linear feet of wall
bulletWall height exceeds 8 linear feet, including depth of footing
bulletThe site is in Seismic Zone 3 or greater

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